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Cement


Chettinad cement is operating its cement business spanning three generations. Since its establishment in 1962 with a wet process cement plant at Puliyur near Karur, Chettinad cement has been expanding and making itself versatile in the field of cement products.


Major supplier of Southern India cement needs, Chettinad Cement supplies the "glue" upon which many residential, commercial and engineering projects are built. Chettinad Cement has established its position in the southern market by innovatively aligning its products and services to the needs of cement users.


Chettinad Cement's modern, flexible manufacturing plant produces a wide range of cements which can be delivered in bulk using reliable road tanker fleet.


Under its Builders Choice brand name, Chettinad Cement offers an extensive range of bagged products that includes Ordinary Portland cements and blended cements to suit most building and construction applications. For over four decades, the Chettinad cement companies have built a reputation for serving the construction industry with high-performance products that encourage creativity and ensure longevity. As the creative use of cementitious materials continues to grow in popularity, in both masonry and concrete applications, so too, does our commitment to providing customers with the widest range of cements to achieve the maximum in creativity, versatility and integrity.


Chettinad Cements are carefully proportioned, highly accurate blends of quality materials including blended cement& Portland cement are manufactured under controlled conditions assuring reliable performance, and providing consistent quality.


Chettinad Cement has always strived for high quality production and maintained international standards. The company has won many laurels for its cement production and has ISO 9001/2008, ISO 14001/2004 and IS 18001/2007 certifications. It has grown steadily from time to time through its consistent quality and customer service.




SPECIALITY OF PRODUCTS & SERVICE Ordinary Portland Cement (OPC)

Our Gray Ordinary Portland Cement is a high-quality, cost-effective building material mainly composed of clinker that meets all applicable chemical and physical requirements and is widely used in all construction segments: residential, commercial, industrial, and public infrastructure. Chettinad cement is the result of careful effort in the research and development of our cement engineers and scientists. It is specially blended with good quality control monitoring systems, high quality cement engineered for use in all structural, building and particularly useful in marine and hydraulic construction. Chettinad Cement is extremely easy to work with and produces consistently excellent results every time. This consistent quality, versatility and proven strength make it the choice for builders, architects, engineers, contractors.

The composition of the cement is constantly monitored and maintained to guarantee high quality performance as per cement class specs requirements.

Portland Pozzolana Cement (Ppc) - Blended Cement

This Blended hydraulic cements are produced by intergrinding or blending Portland cement and supplementary cementitious materials such as fly ash. The use of blended cements in ready-mix concrete reduces mixing water and bleeding, improves workability and finishing, inhibits sulphate attack and the alkali-aggregate reaction, and reduces the heat of hydration. Depending on the constituents, blended cements can confer desirable qualities to concrete such as lighter colour, workability, or low heat of hydration. Slag from steel making and fly ash from the power industry are two commonly added materials in blended cements. By putting waste to work, blended cements contribute to sustainable development. We've made blended cements for over 20 years.

 
Sulphate Resisting Portland Cement (SRPC)

SRPC is a type of Portland Cement in which amount of tri-calcium aluminate (C3A) is restricted to low value. Chettinad SRPC has unique quality of having low C3A value. SRPC can be used for structural concrete wherever OPC are usable under normal condition. Use of Chettinad SRPC is more beneficial in the condition where the concrete is exposed to the deterioration due to sulphate attack and exposed directly to sea coast.


Portland Slag Cement (PSC)

PSC is produced by an intimate and uniform inter-grinding of Portland Cement Clinker and granulated slag with addition of Gypsum. Chettinad PSC has unique physical properties which make it ideal for use in a variety of attack prone application like construction in the saline atmosphere along our coast liners and soil area and sewage prone area. Chettinad offers an array of blended cements which have a lower CO2 footprint resulting from their lower clinker content due to the addition of supplementary cementitious materials. The use of blended cements reinforces our strong dedication to sustainable practices and furthers our objective of offering an increasing range of more sustainable products.


Technical Services

Chettinad Cement Corporation Limited offers various services to our customers. Some of these include: Selection of proper aggregates materials for concrete mix design We help our customers in identifying which size and type of aggregates are appropriate for a certain concrete work for economical concrete mix design as the use of good material is important in order to reduce the cost of the intended project.


Concrete mix design for different applications

Depending on the structural concrete strength required and condition in which the concrete will be used, we advise the customers on selection of type/class of cement to be used, maximum amount of cement per cubic meter of concrete as well as maximum water cement ratio, the use of admixture to modify the concrete workability etc.


General technical information on cement/concrete

To safeguard the interest of the customers, we always give tips to our customers cement storage facility, handling of cement bags, stacking of cement bags, preparation and treatment of casted concrete, general technical information concerning cement etc.



MILESTONE AND ACHIEVEMENT
Sl. No.
AWARDS
YEAR
1
0.4 MTPA cement production capacity with wet process plant installed at Puliyur. 1967
1 (a)
1983-85 Three No. of 1500KVA / each capacity Yanmar (Japan) DG sets installed to overcome EB power shortage 1967
2
Modernised into dry process plant to a capacity of 0.8 MTPA with a kiln capacity of 2000 TPD commissioned with modern vertical roller mills for fuel & limestone grinding. 1989
3
2 Nos. of 5.4 MVA Capacity WARTSILA DG set installed. 1990
4
66 Nos. of wind electric Generator of total capacity 17.3 Mw installed at Poolavadi Udumaplet Taluk. 1994 - 96
5
ISO – 9002 Certificate received. 1995
6
Stacker & Re-claimer for Limestone installed. 1996
7
Belt Elevator for Raw mill and Kiln feed installed. 1996 - 97
8
A) Impact Crusher for lime stone crushing at mines installed.
B) Bag filter for coal mill grinding system.
1997
9
Vertical roller mill for cement grinding installed. Additional ESP installed for Kiln/ Raw mill to handle excess process gases. 1998
10
CIS/CFG Cooler installed. Low pressure cyclone installed. Latest   Technology LV-Tech classifier installed in Raw Mill. The plant capacity increased   to 1.2 MTPA cement. 2000
11
Green field Cement plant with capacity of 0.9 MTPA was commissioned at   Karikkali. 2001
12
Rock breaker (Terminator) installed in mines. 2001
13
ISO 14001:2004 is implemented . 2003
14
Environment Management Service Certificate option. 2004
14 (A)
1 No. 15MW Coal based Captive Power Plant commissioned in 12 Months at              Karikkali. 2004
15
Fly Ash Silo construction work completed at Puliyur and Karikkali. 2005
16
Roller press with ball mill for cement grinding with capacity 0.7 MTPA  installed at   Karikkali. 2006
17
Vertical roller mill for cement grinding installed. Additional ESP installed for Kiln/ Raw mill to handle excess process gases. 2006
18
Karikkali plant capacity increased to 2.0 MTPA by increasing of blended cement   production. 2007
19
Bag House installed in Raw Mill/Kiln Circuit in addition to the existing ESP at Puliyur. 2007
20
Energy dispersive X-Ray specto meter was put into service for increasing the out put  and   economical mines operation & conservation of minerals.  2007
21
Advance Research laboratories, Switzerland make X-Ray Spectrometer - Sequential   type was commissioned for augmenting clinker  production and its quality. 2007
22
Seethainagar Mines crusher capacity was upgraded for supply of 40%  Karikkali plant   requirement of Limestone. 2007
23
Coal based 15 MW capacity CPP was commissioned during Feb-2008 at Puliyur Works. 2008
24
Automation & control sections PLC's OS software up gradation and PLC's capacity. 2008
25
KHD make Burner Management System for kiln operation to improve quality of clinker   and to save thermal energy. 2008
26
Coal based 2 x 15 MW capacity CPP was commissioned  during Sep-2008 at Ariyalur. 2008
27
Green field Cement plant with capacity 2.75 MTPA was commissioned during Dec-2008    at Ariyalur. 2008
28
Video conferencing facility was commissioned between Puliyur, Karikkali, Ariyalur and   Head Office for more effective and faster communications and project monitoring. 2008
29
Brown field Cement plant with capacity 2.75 MTPA was   commissioned at Ariyalur during October-2009. 2009
29 (A)

Coal based 1 x 15 MW capacity CPP was commissioned during  Jan-2010  Erection and Commissioning of 2 Cement Plants in World   Record Time at Ariyalur - 30 Months from Bhoomi Pooja to Commissioning  Highest Production Capacity for Cement in a Single Location  at Ariyalur  Three No. 15 MW Coal based Captive Power Plants   Commissioned in 18 months at   Ariyalur  Chettinad Cement Technical Team rated No 1 by FLS Denmark at Ariyalur

2010
30
Roller  press with ball mill  for cement grinding with capacity 0.5 million commissioned   during  February -2010  at Puliyur. 2010
31
Brown field Cement Plant with capacity of  2.5 MTPA was commissioned at Karikkali in   March 2011 along with coal based 30MW  captive power plant  within the same premises 2011
32
Work is under progress for  a new Green field production line of 2.5 MTPA cement  with   1 No. of 30MW  Coal based captive power plant  in Kallur Village, Chincholi Taluk and   Gulburga Dist of Karnataka state and expected to be commissioned in year 2012. 2011
33
32.Installed Capacity as of now is 11.7 MTPA Puliyur   – 1.7 MTPA
Karikkali   – Line – I  – 2.0 MTPA
Karikkali   – Line – II  – 2.5 MTPA
Ariyalur  – Line – I  –  2.75 MTPA
Ariyalur   – Line – II  –  2.75 MTPA
2011
Chettinad Cement has attached great importance to social responsibility and environmental values. This is manifest in the installation of the latest pollution control equipment in the plant. The Company added another feather to its cap by installing and commissioning a giant, sophisticated, high-tech and power efficient O & K cement mill resulting in a quantum leap in production to touch One Million Tonne mark.

No. of Establishments / branches / work sites
The company has 3 integrated plants in Tamilnadu at Puliyur, Karikkali and Ariyalur.
The company is setting up one more cement plant at Kallur, Karnataka
Puliyur Plant Kumara Rajah Muthiah Nagar,
Puliyur CF Post
Karur District- 639 114
Tamil Nadu
Phone: 04324 251354, 251355
Fax: 04324 251320
E Mail: [email protected]
Karikkali Plant Chettinad Cement Corporation Ltd.,
Rani Meyyammai Nagar,Vedasandur Taluk,
Karikkali Post,
Dindigul District 624 703
Tamil Nadu
Phone: 04551 234441, 234431
Fax: 04551 234440,
E Mail: [email protected]
Ariyalur Plant Trichy-Ariyalur Road
Keelpaluvur
Ariyalur 621 707
Ph : 04329-247774, Fax : 04329 - 247778
Email : [email protected]
Kallur Project Survey No.5, Sangem.K Village, Kallur Works
Bhaktampalli (Post), Chandapur S.O,
Chincholi (Taluk), Gulbarga (Dist),
Karnataka (State)- 585 305
Ph : 08475 - 273029
Fax : 08475 273019, Email : [email protected]

Major Clients
APR  Projects Ltd Arun Excello Group
Aster Infratek  Pvt. Ltd BGR Energy Systems (Mettur Thermal Power Plant)
Bridge & Roof Co. (I) Ltd Consolidated Construction Consortium Ltd
Coromandel Engg. Co. Ltd Director General of Supplies & Disposals,  New Delhi
East Coast Construction Co. Ltd ETA Construction India Ltd
Gammon India Ltd Indu  Projects,  Hyderabad
ISRO, Trivandrum ITD Cementation
IVRCL Infrastructure & Projects Ltd JMC Projects 
JSW  Steel & Power Ltd KGISL Trust, Coimbatore
Larsen & Toubro Ltd Lafarge  Aggregates Pvt. Ltd
Madhucon Projects Ltd (NHAI Road Project) Marg Ltd
Meytas Properties & Developers NAPC Ltd
Navayuga  Engg. Co. NCC Ltd
NLC Thermal Power Plant Ltd (NTPL) Nuclear Power Corporation Ltd (Kudankulam)
Oriental Structural Engineers Pvt Ltd (Road proj) P & C Constructions Pvt Ltd
Parsn Group RayMix Concrete India P Ltd
RDC Ready Mix Concrete REC, Calicut
RMC Ready Mix Concrete Sahyatri Industries Ltd
SEW   Infrastructure Ltd Shapoorji & Pallonji
Simplex Infrastructures Sintex Industries Ltd
SPIC SMO Ltd, Tuticorin SPL Infrastructure
Sterlite Industries Ltd Tata Projects
Transstroy India Ltd. UEM Group
Ultratech RMC URC Constructions.
UST Global, Trivandrum Vijay Nirman Construction
 

FINANCIAL HIGHLIGHTS:
  1996-97 1997-98 1998-99 1999-00 2000 -01 2001- 02 2002 - 03 2003- 04
Turn Over - Nett.
Including Other
Income(Rs. In Lacs)
20820
21269
19716
20116
19530
20292
26837
32614
 

 

With growing demand for Cement within India and South East Asian countries, Chettinad Cement is all set for expansion in the new millennium. True to its tradition, this deeply rooted tall corporate tree continues to grow and swell its girth. We have decided to expand our horizons by starting another green field cement plant of 0.9 million tonnes capacity per annum with an estimated cost of about 350 Crores.

 
For more details contact:
M/s. Chettinad Cement Corporation Ltd,
5th Floor, Rani Seethai Hall,
603 Anna Salai, Chennai - 600 006.
Telephone No: +91-44-28292727
Fax No: +91-44-28291594
e-mail:Head office: [email protected]/ Coimbatore:[email protected]/
Factory:[email protected]

 

 
IMPORTANT MILESTONES AT PULIYUR WORKS
1989 DRY PROCESS KILN OF 1700 TRD COMMISSIONED WITH VERTICAL ROLLER MILL FOR FUEL AND LIMESTONE GRINDING
1990 2.NOS. 5400 KVA CAPACITY WARTSILA DG SETS INSTALLED
1994-96 66.NOS. OF WIND ELECTRIC GENERATOR OF TOTAL CAPACITY 17.3 MW INSTALLED AT POOLAVADI, UDUMALPET TALUK
1995 GOT ISO-9002 CERTIFICATION
1996 STACKER & RECLAIMER FOR LIMESTONE INSTALLED
1996-97 BELT BUCKET ELEVATOR FOR RAW MILL AND KILN FEED INSTALLED
1997

A) IMPACT CRUSHER FOR LIMESTONE CRUSHING AT MINES INSTALLED
B) BAG FILTER FOR COAL GRINDING SYSTEM INSTALLED

1998 VERTICAL ROLLER MILL FOR CEMENT GRINDING INSTALLED. ADDITIONAL ESP INSTALLED IN KILN/VRM CIRCUIT
1999

A) CIS/CFG COOLER INSTALLED
B) LOW PRESSURE CYCLONE INSTALLED
C) LATEST TECHNOLOGY LV- TECH CLASSIFER INSTALLED IN RAW MILL
D) KILN CAPACITY INCREASED TO 2800 TPD

2001 A) ROCK BREAKER (TERINATOR) INSTALLED IN MINES B) ISO-14001 IS UNDER IMPLEMENTATION
2001 GREEN FIELD CEMENT PLANT WITH 1.1 MILLIONCAPACITY WAS COMMISSIONED AT KARIKKALI WORKS.
 

 

Bureau of Indian Standards has granted Environmental Management System Certification Licence (Licence no:EMSC/L-6000230) as per IS/ISO 14001 : 1996 for Chettinad Cement Corporation Limited., Puliyur Cement Factory with Effect from 23-07-2004 and is valid Upto 22-0702007

 

CHETTINAD CEMENT CORPORATION LTD., Puliyur Works. ENVIRONMENTAL POLICY

 

We shall be commited to protect the Environment by continual Improvements to comply with environmental legislation and other Requirements by adopting well established Environmental Management System in our process leading to manufacture of various grades of cement.

 
We therefore strive:
To reduce overall emissions and contamination.
To achieve continual improvement in the prevention of Environmental pollution by adopting suitable technology and Practices.
To promote Greenary in and around factory.
To minimisw waste, to promote recovery, and to conserve Natural and energy resources.
To create awareness among the employess and surrounding Community as to the importance and need for protecting the Environment.
To reduce loss time by ensuring safe work practices.
To make available the policy to the public.Date 15.10.2003

sd/- MANAGING DIRECTOR

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House of Chettinad
"Rani Seethai Hall", 5th Floor # 603,
Anna Salai, Chennai-600 006, INDIA.
Phone:+91-44-28292727
Fax: +91-44-28291258

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