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Silica
The
Silicon Chip which has emerged as a boon
to the Electronic Industry, prompted us
in setting up an exclusive factory for manufacturing
High Purity Silica Power for catering distinctly
to Global semi-conductor market. M/s. Chettinad
MB-F Hi Silica Limited a JOINT VENTURE company
with M/s. Morimura Brothers, Japan and Fukushima
Yoghyo also of Japan, was established in
1991, started its manufacturing activity
in 1993. Plant is located at 25kms from
Chennai, India. It is a 100% Export Oriented
Unit, equipped with dedicated manufacturing
lines having the latest Japanese Technology
to produce High Purity Silica Powder exceptionally
for the Electronic Industry.
High
Purity Silica Powder produced from naturally
available pure quartz is processed into
micronised powder with particle sizes of
various micron sizes, as required by the
customer. After expansion the current production
capacity can supply 3500 tones per month.
RAW
MATERIAL
The
company sources the quartz material from
its own resources of more than 90 mines
with profuse reserves and also from approved
private mine owners which would last for
more than two decades, spread all over Tamil
Nadu and Andhra Pradesh to comply with the
production demand / capacity at any point
time.
Specification
Of Raw Material
| Colour
|
Pure
White |
| Nature |
Transparent/
Semi-transparent |
| SiO2 |
99.8%
min |
| Fe2O3 |
40
ppm max |
| Al2O3 |
500
ppm max. |
| Na2O |
30
ppm max. |
| K2O |
20
ppm max. |
| CaO
|
20
ppm max. |
| MgO |
5
ppm max. |
| EC |
20µs/cm
max |
PROCESS
& PRODUCT
Raw
quartz is micronised by using autogenous,
dry iron free grinding and size fractions
are separated by utilising state of art
technology from Japan and completely demagnetised.
Our experienced Quality Engineers test the
product for conformance to the specification,
as needed by the customer. The company has
successfully launched prominent products
with No Metal Particles at 75µm and
45µm level.The
company has highly sophisticated testing
facility with imported improvised instruments
to its credit.
Product
Specification
| SiO2
|
99.8%
min |
| Fe2O3
|
50
ppm max |
| Al2O3
|
300
ppm max. |
| Na2O
|
30
ppm max. |
| K2O
|
30
ppm max. |
| CaO
|
30
ppm max. |
| MgO
|
10
ppm max. |
| EC
|
15µs/cm
max |
Top
Soil Management and Tamilnadu and Kerala
Mines Saftey Association (Central) Salem.
Awards
and Prize for overall performance, Personal
Protective Equipment
Welfare
Amenities and Medical Facilities, Injury
Rate Performance, Overall performance for
Open Cast Mining,
Ship
to Stock status and Best supplier Award
for our Major Products from our Prestigious
customers of Global reputation.
Our
future plan of action will be based on these
lines:
To
further increase the capacity and improve
the market share.
To
maintain the reputation as a Dependable,
Continuous consistent Quality Product raw
material supplier, in the semi-conductor
filler Industry.
Developing
the line products with appropriate R&D
facility to continuously bring down the
cost of the roduct, by upgrading the lower
grade Raw Material via beneficial methods.
We are in the process of evolving the highly
dedicated state of the art technology to
manufacture metal free product at 20µm
level, which as a winning edge for precisely
miniature applications through our in-house
research.
We
have the competent engineering acumen to
produce ultra fine powder through the classification
techniques.
The
product can be supplied as per customers'
requirement based on the particle size distribution.
The standard products are from D 50 (APS)
at 2µm to 35µm.
APPLICATION
The
Product is utilised in semi-conductor industry
and special glass making industry. The company
is presently exporting to South Asian countries
like Singapore, Malaysia, Japan, South Korea,
China and Thailand.
Within
the very short duration of 3 years in manufacturing
activity, the unit has obtained ISO 9002
Certification from BVQI and has won many
Environmental Friendly & Safety Awards.
It has also obtained the ISO 14001:1996
environment management system certification
from BVQI in March 2004.
OUR
QUALITY POLICY
CUSTOMER
SATISFACTION
RIGHT AT FIRST TIME
BETTER PRODUCTIVITY
QUALITY IN ALL FUNCTIONS
CONTINUAL IMPROVEMENT
AWARDS RECEIVED
Mines
Environmental and Mineral conservation council
T. N. and Andhra Pradesh Region.
Awards
and Prizes for overall performance, Mine
Safety, Management of Sub-Grade Minerals,
Aesthetic Beauty, Publicity and Propaganda
, Waste Dump Management.
For
information contact:
M/s. Chettinad MB-F Hi-Silica Pvt Ltd.,
37, Old Mahabalipuram Road,
Kazhipattur Vilage
Padur Post, Chengleput Taluk
Kanchipuram District - 603 103.
Telephone:+91-4114-235351, 275478, 275479
Fax: +91-4114-235350
E-Mail: chmbf@vsnl.com
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