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Cement
Chettinad cement is operating its cement business spanning three generations. Since its establishment in 1962 with a wet process cement plant at Puliyur near Karur, Chettinad cement has been expanding and making itself versatile in the field of cement products.
Major supplier of Southern India cement needs, Chettinad Cement supplies the "glue" upon which many residential, commercial and engineering projects are built. Chettinad Cement has established its position in the southern market by innovatively aligning its products and services to the needs of cement users.
Chettinad Cement's modern, flexible manufacturing plant produces a wide range of cements which can be delivered in bulk using reliable road tanker fleet.
Under its Builders Choice brand name, Chettinad Cement offers an extensive range of bagged products that includes Ordinary Portland cements and blended cements to suit most building and construction applications. For over four decades, the Chettinad cement companies have built a reputation for serving the construction industry with high-performance products that encourage creativity and ensure longevity. As the creative use of cementitious materials continues to grow in popularity, in both masonry and concrete applications, so too, does our commitment to providing customers with the widest range of cements to achieve the maximum in creativity, versatility and integrity.
Chettinad Cements are carefully proportioned, highly accurate blends of quality materials including blended cement& Portland cement are manufactured under controlled conditions assuring reliable performance, and providing consistent quality.
Chettinad Cement has always strived for high quality production and maintained international standards. The company has won many laurels for its cement production and has ISO 9001/2008, ISO 14001/2004 and IS 18001/2007 certifications. It has grown steadily from time to time through its consistent quality and customer service.
SPECIALITY OF PRODUCTS & SERVICE
Ordinary Portland Cement (OPC)
Our Gray Ordinary Portland Cement is a high-quality, cost-effective building material mainly composed of clinker that meets all applicable chemical and physical requirements and is widely used in all construction segments: residential, commercial, industrial, and public infrastructure. Chettinad cement is the result of careful effort in the research and development of our cement engineers and scientists. It is specially blended with good quality control monitoring systems, high quality cement engineered for use in all structural, building and particularly useful in marine and hydraulic construction.
Chettinad Cement is extremely easy to work with and produces consistently excellent results every time. This consistent quality, versatility and proven strength make it the choice for builders, architects, engineers, contractors.
The composition of the cement is constantly monitored and maintained to guarantee high quality performance as per cement class specs requirements.
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Portland Pozzolana Cement (Ppc) - Blended Cement
This Blended hydraulic cements are produced by intergrinding or blending Portland cement and supplementary cementitious materials such as fly ash. The use of blended cements in ready-mix concrete reduces mixing water and bleeding, improves workability and finishing, inhibits sulphate attack and the alkali-aggregate reaction, and reduces the heat of hydration. Depending on the constituents, blended cements can confer desirable qualities to concrete such as lighter colour, workability, or low heat of hydration. Slag from steel making and fly ash from the power industry are two commonly added materials in blended cements. By putting waste to work, blended cements contribute to sustainable development. We've made blended cements for over 20 years.
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Sulphate Resisting Portland Cement (SRPC)
SRPC is a type of Portland Cement in which amount of tri-calcium aluminate (C3A) is restricted to low value. Chettinad SRPC has unique quality of having low C3A value. SRPC can be used for structural concrete wherever OPC are usable under normal condition. Use of Chettinad SRPC is more beneficial in the condition where the concrete is exposed to the deterioration due to sulphate attack and exposed directly to sea coast.
Portland Slag Cement (PSC)
PSC is produced by an intimate and uniform inter-grinding of Portland Cement Clinker and granulated slag with addition of Gypsum. Chettinad PSC has unique physical properties which make it ideal for use in a variety of attack prone application like construction in the saline atmosphere along our coast liners and soil area and sewage prone area.
Chettinad offers an array of blended cements which have a lower CO2 footprint resulting from their lower clinker content due to the addition of supplementary cementitious materials. The use of blended cements reinforces our strong dedication to sustainable practices and furthers our objective of offering an increasing range of more sustainable products.
Technical Services
Chettinad Cement Corporation Limited offers various services to our customers.
Some of these include:
Selection of proper aggregates materials for concrete mix design
We help our customers in identifying which size and type of aggregates are appropriate for a certain concrete work for economical concrete mix design as the use of good material is important in order to reduce the cost of the intended project.
Concrete mix design for different applications
Depending on the structural concrete strength required and condition in which the concrete will be used, we advise the customers on selection of type/class of cement to be used, maximum amount of cement per cubic meter of concrete as well as maximum water cement ratio, the use of admixture to modify the concrete workability etc.
General technical information on cement/concrete
To safeguard the interest of the customers, we always give tips to our customers cement storage facility, handling of cement bags, stacking of cement bags, preparation and treatment of casted concrete, general technical information concerning cement etc.
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MILESTONE AND ACHIEVEMENT
Sl. No. |
AWARDS |
YEAR |
1 |
0.4 MTPA cement production capacity with wet process plant installed at Puliyur. |
1967 |
1 (a) |
1983-85 Three No. of 1500KVA / each capacity Yanmar (Japan) DG sets installed to overcome EB power shortage |
1967 |
2 |
Modernised into dry process plant to a capacity of 0.8 MTPA with a kiln capacity of 2000 TPD commissioned with modern vertical roller mills for fuel & limestone grinding. |
1989 |
3 |
2 Nos. of 5.4 MVA Capacity WARTSILA DG set installed. |
1990 |
4 |
66 Nos. of wind electric Generator of total capacity 17.3 Mw installed at Poolavadi Udumaplet Taluk. |
1994 - 96 |
5 |
ISO – 9002 Certificate received. |
1995 |
6 |
Stacker & Re-claimer for Limestone installed. |
1996 |
7 |
Belt Elevator for Raw mill and Kiln feed installed. |
1996 - 97 |
8 |
A) Impact Crusher for lime stone crushing at mines installed.
B) Bag filter for coal mill grinding system.
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1997 |
9 |
Vertical roller mill for cement grinding installed. Additional ESP installed for Kiln/ Raw mill to handle excess process gases.
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1998 |
10 |
CIS/CFG Cooler installed. Low pressure cyclone installed. Latest Technology LV-Tech classifier installed in Raw Mill. The plant capacity increased to 1.2 MTPA cement. |
2000 |
11 |
Green field Cement plant with capacity of 0.9 MTPA was commissioned at Karikkali. |
2001 |
12 |
Rock breaker (Terminator) installed in mines. |
2001 |
13 |
ISO 14001:2004 is implemented . |
2003 |
14 |
Environment Management Service Certificate option. |
2004 |
14 (A) |
1 No. 15MW Coal based Captive Power Plant commissioned in 12 Months at Karikkali. |
2004 |
15 |
Fly Ash Silo construction work completed at Puliyur and Karikkali. |
2005 |
16 |
Roller press with ball mill for cement grinding with capacity 0.7 MTPA installed at Karikkali. |
2006 |
17 |
Vertical roller mill for cement grinding installed. Additional ESP installed for Kiln/ Raw mill to handle excess process gases. |
2006 |
18 |
Karikkali plant capacity increased to 2.0 MTPA by increasing of blended cement production. |
2007 |
19 |
Bag House installed in Raw Mill/Kiln Circuit in addition to the existing ESP at Puliyur. |
2007 |
20 |
Energy dispersive X-Ray specto meter was put into service for increasing the out put and economical mines operation & conservation of minerals. |
2007 |
21 |
Advance Research laboratories, Switzerland make X-Ray Spectrometer - Sequential type was commissioned for augmenting clinker production and its quality. |
2007 |
22 |
Seethainagar Mines crusher capacity was upgraded for supply of 40% Karikkali plant requirement of Limestone. |
2007 |
23 |
Coal based 15 MW capacity CPP was commissioned during Feb-2008 at Puliyur Works. |
2008 |
24 |
Automation & control sections PLC's OS software up gradation and PLC's capacity. |
2008 |
25 |
KHD make Burner Management System for kiln operation to improve quality of clinker and to save thermal energy. |
2008 |
26 |
Coal based 2 x 15 MW capacity CPP was commissioned during Sep-2008 at Ariyalur. |
2008 |
27 |
Green field Cement plant with capacity 2.75 MTPA was commissioned during Dec-2008 at Ariyalur. |
2008 |
28 |
Video conferencing facility was commissioned between Puliyur, Karikkali, Ariyalur and Head Office for more effective and faster communications and project monitoring. |
2008 |
29 |
Brown field Cement plant with capacity 2.75 MTPA was commissioned at Ariyalur during October-2009. |
2009 |
29 (A) |
Coal based 1 x 15 MW capacity CPP was commissioned during Jan-2010 Erection and Commissioning of 2 Cement Plants in World Record Time at Ariyalur - 30 Months from Bhoomi Pooja to Commissioning Highest Production Capacity for Cement in a Single Location at Ariyalur Three No. 15 MW Coal based Captive Power Plants Commissioned in 18 months at Ariyalur Chettinad Cement Technical Team rated No 1 by FLS Denmark at Ariyalur |
2010 |
30 |
Roller press with ball mill for cement grinding with capacity 0.5 million commissioned during February -2010 at Puliyur. |
2010 |
31 |
Brown field Cement Plant with capacity of 2.5 MTPA was commissioned at Karikkali in March 2011 along with coal based 30MW captive power plant within the same premises |
2011 |
32 |
Work is under progress for a new Green field production line of 2.5 MTPA cement with 1 No. of 30MW Coal based captive power plant in Kallur Village, Chincholi Taluk and Gulburga Dist of Karnataka state and expected to be commissioned in year 2012. |
2011 |
33 |
32.Installed Capacity as of now is 11.7 MTPA
Puliyur – 1.7 MTPA
Karikkali – Line – I – 2.0 MTPA
Karikkali – Line – II – 2.5 MTPA
Ariyalur – Line – I – 2.75 MTPA
Ariyalur – Line – II – 2.75 MTPA
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2011 |
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Chettinad Cement has attached great importance to social responsibility and environmental values. This is manifest in the installation of the latest pollution control equipment in the plant. The Company added another feather to its cap by installing and commissioning a giant, sophisticated, high-tech and power efficient O & K cement mill resulting in a quantum leap in production to touch One Million Tonne mark.
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No. of Establishments / branches / work sites
The company has 3 integrated plants in Tamilnadu at Puliyur, Karikkali and Ariyalur.
The company is setting up one more cement plant at Kallur, Karnataka
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Puliyur Plant |
Kumara Rajah Muthiah Nagar,
Puliyur CF Post
Karur District- 639 114
Tamil Nadu
Phone: 04324 251354, 251355
Fax: 04324 251320
E Mail: contact@chettinadcement.com
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Karikkali Plant |
Chettinad Cement Corporation Ltd.,
Rani Meyyammai Nagar,Vedasandur Taluk,
Karikkali Post,
Dindigul District 624 703
Tamil Nadu
Phone: 04551 234441, 234431
Fax: 04551 234440,
E Mail: info@chettinadcement.com
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Ariyalur Plant |
Trichy-Ariyalur Road
Keelpaluvur
Ariyalur 621 707
Ph : 04329-247774, Fax : 04329 - 247778
Email : ariyalur@chettinadcement.com
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Kallur Project |
Survey No.5, Sangem.K Village, Kallur Works
Bhaktampalli (Post), Chandapur S.O,
Chincholi (Taluk), Gulbarga (Dist),
Karnataka (State)- 585 305
Ph : 08475 - 273029
Fax : 08475 273019, Email : kallur@chettinadcement.com
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Major Clients
APR Projects Ltd
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Arun Excello Group |
Aster Infratek Pvt. Ltd |
BGR Energy Systems (Mettur Thermal Power Plant) |
Bridge & Roof Co. (I) Ltd |
Consolidated Construction Consortium Ltd |
Coromandel Engg. Co. Ltd |
Director General of Supplies & Disposals, New Delhi |
East Coast Construction Co. Ltd |
ETA Construction India Ltd |
Gammon India Ltd |
Indu Projects, Hyderabad |
ISRO, Trivandrum |
ITD Cementation |
IVRCL Infrastructure & Projects Ltd |
JMC Projects |
JSW Steel & Power Ltd
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KGISL Trust, Coimbatore |
Larsen & Toubro Ltd |
Lafarge Aggregates Pvt. Ltd |
Madhucon Projects Ltd (NHAI Road Project) |
Marg Ltd |
Meytas Properties & Developers |
NAPC Ltd |
Navayuga Engg. Co. |
NCC Ltd |
NLC Thermal Power Plant Ltd (NTPL) |
Nuclear Power Corporation Ltd (Kudankulam) |
Oriental Structural Engineers Pvt Ltd (Road proj) |
P & C Constructions Pvt Ltd |
Parsn Group |
RayMix Concrete India P Ltd |
RDC Ready Mix Concrete |
REC, Calicut |
RMC Ready Mix Concrete |
Sahyatri Industries Ltd |
SEW Infrastructure Ltd |
Shapoorji & Pallonji |
Simplex Infrastructures |
Sintex Industries Ltd |
SPIC SMO Ltd, Tuticorin |
SPL Infrastructure |
Sterlite Industries Ltd |
Tata Projects |
Transstroy India Ltd. |
UEM Group |
Ultratech RMC |
URC Constructions. |
UST Global, Trivandrum |
Vijay Nirman Construction |
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FINANCIAL HIGHLIGHTS:
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1996-97 |
1997-98 |
1998-99 |
1999-00 |
2000 -01 |
2001- 02 |
2002 - 03 |
2003- 04 |
Turn Over - Nett.
Including Other
Income(Rs. In Lacs) |
20820 |
21269 |
19716 |
20116 |
19530 |
20292 |
26837 |
32614 |
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With growing demand for Cement within India and South East Asian countries, Chettinad Cement is all set for expansion in the new millennium. True to its tradition, this deeply rooted tall corporate tree continues to grow and swell its girth. We have decided to expand our horizons by starting another green field cement plant of 0.9 million tonnes capacity per annum with an estimated cost of about 350 Crores.
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For more details contact:
M/s. Chettinad Cement Corp Pvt Ltd,
5th Floor, Rani Seethai Hall,
603 Anna Salai, Chennai - 600 006.
Telephone No: +91-44-28292727
Fax No: +91-44-28291594
e-mail:Head office: chtdmds@vsnl.com/ Coimbatore:chtdcbe@vsnl.com/ Factory:cccl@tr.dot.net.in
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IMPORTANT MILESTONES AT PULIYUR WORKS
1989 |
DRY PROCESS KILN OF 1700 TRD COMMISSIONED WITH VERTICAL ROLLER MILL FOR FUEL AND LIMESTONE GRINDING |
1990 |
2.NOS. 5400 KVA CAPACITY WARTSILA DG SETS INSTALLED |
1994-96 |
66.NOS. OF WIND ELECTRIC GENERATOR OF TOTAL CAPACITY 17.3 MW INSTALLED AT POOLAVADI, UDUMALPET TALUK |
1995 |
GOT ISO-9002 CERTIFICATION |
1996 |
STACKER & RECLAIMER FOR LIMESTONE INSTALLED |
1996-97 |
BELT BUCKET ELEVATOR FOR RAW MILL AND KILN FEED INSTALLED |
1997 |
A) IMPACT CRUSHER FOR LIMESTONE CRUSHING AT MINES INSTALLED
B) BAG FILTER FOR COAL GRINDING SYSTEM INSTALLED |
1998 |
VERTICAL ROLLER MILL FOR CEMENT GRINDING INSTALLED. ADDITIONAL ESP INSTALLED IN KILN/VRM CIRCUIT |
1999 |
A) CIS/CFG COOLER INSTALLED
B) LOW PRESSURE CYCLONE INSTALLED
C) LATEST TECHNOLOGY LV- TECH CLASSIFER INSTALLED IN RAW MILL
D) KILN CAPACITY INCREASED TO 2800 TPD |
2001 |
A) ROCK BREAKER (TERINATOR) INSTALLED IN MINES B) ISO-14001 IS UNDER IMPLEMENTATION |
2001 |
GREEN FIELD CEMENT PLANT WITH 1.1 MILLIONCAPACITY WAS COMMISSIONED AT KARIKKALI WORKS. |
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Bureau of Indian Standards has granted Environmental Management System Certification Licence (Licence no:EMSC/L-6000230) as per IS/ISO 14001 : 1996 for Chettinad Cement Corporation Limited., Puliyur Cement Factory with Effect from 23-07-2004 and is valid Upto 22-0702007
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CHETTINAD CEMENT CORPORATION LTD.,
Puliyur Works.
ENVIRONMENTAL POLICY
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We shall be commited to protect the Environment by continual Improvements to comply with environmental legislation and other Requirements by adopting well established Environmental Management System in our process leading to manufacture of various grades of cement.
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We therefore strive:
To reduce overall emissions and contamination.
To achieve continual improvement in the prevention of Environmental pollution by adopting suitable technology and Practices.
To promote Greenary in and around factory.
To minimisw waste, to promote recovery, and to conserve Natural and energy resources.
To create awareness among the employess and surrounding Community as to the importance and need for protecting the Environment.
To reduce loss time by ensuring safe work practices.
To make available the policy to the public.Date 15.10.2003
sd/- MANAGING DIRECTOR
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